b. Use of limits - The flight and engine limitations are a direct result of the flight test programs and actual operational experience. Compliance with these limits will allow the pilot to safely perform the assigned missions and permit the pilot to derive maximum utilization from the helicopter.
Note - If the aircraft, rotor, or engine limitations are exceeded, record the fact on a maintenance action form and further flight shall not be attempted until the aircraft is inspected by qualified maintenance personnel.
c. Starter limits- Limit starter energizing
time to the following:
External Power
Battery Power
25 sec ON / 30 sec OFF
40 sec ON / 60 sec OFF
25 sec ON / 30 sec OFF
40 sec ON / 60 sec OFF
25 sec ON / 30 min OFF
40 sec ON / 30 min OFF
{Time is less for APU starts because higher amperage spools up starter faster and heats it up quicker}
Note - If light-off occurs within the first 20 seconds of the start sequence, the starter may be operated for 60 seconds with a 60 second cooling period. Three such attempts can be made in a 30 minute period, then wait 30 minutes to allow the starter to cool. [NATOPS 4.10]
d. 2C67 curriculum introduction and general information, differences between early TH-57B, late TH-57B
OLD
OPTION
NEW
No
Cargo Hook
Yes
76 gal
Fuel Capacity
91 gal
Gravity
Refueling Type
Gravity and Pressure (up to 125psi)
Environmental Control
ECS
Freon vapor cycle (5 HP)
Unit (70 HP)
No
Duct High Temp
Sensor and Caution Light
e. Student responsibilities for CPT cockpits
- NA
f. Use of checklists/voice reports -
PRESTART CHECKLISTS
g. 2C67 scheduling - NA
h. Location, function, and operation of cockpit
gauges, radios, switches, and engine /rotor controls - {Be familiar
w/ CPT}
i. Student checkout on 2C67 operation - NA
j. RPM beep control - Nf rpm is set by the
pilot using the GOV RPM increase-decrease switch located on the collective.
The switch operates an electric linear actuator motor, which makes fine
adjustments to the governor throttle lever, 96 - 101 + 0.5%. The
system is protected by the GOV CONT C/B [NATOPS 2.1.3, Systems 2-22] {There
is a lag in system, beep then wait for result. On the start checklist,
"Twist grip Full Open Not to Exceed 40%" is a separate item from "Nf/Nr
100%", so Nf can be beeped to 100%. All other times they are joined because
Nf has already been set to 100%.}
DEMONSTRATE
a. Abnormal starts
1. Starter failure - Starter OFF.
{If Ng rose, but <15% then get APU. No rise may indicate bad starter.}
2. Igniter failure - {Possible igniter failure or
fuel flow problem. If igniter C/B popped, reset after EP, get APU}
IGNITER FAILURE [NATOPS 13.2]
INDICATIONS:
TOT does not rise after twist grip rotated to FLIGHT IDLE
Ng does not rise above 20 percent
PROCEDURES:
*1. Twist grip Close
*2. Fuel valve OFF
*3. Starter Secure
*4. BAT switch OFF (when Ng is zero) {At Ng zero, a valve opens which empties
fuel from engine}
3. Hung start
HUNG START [NATOPS 13.4]
INDICATIONS:
Ng rises slowly and stabilizes below 50 percent
TOT rises more slowly than normal
PROCEDURES:
*1. Twist grip Close
*2. Fuel valve OFF
*3. Starter Secure After TOT Stabilizes Below 400 C
*4. BAT switch OFF {When rotors stop for strobes}
4. Hot start
HOT START [NATOPS 13.3]
INDICATIONS:
TOT exceeds limits
TOT light illuminates
Note - Any of the following indications, particularly
when combined, indicates an increased potential for a hot start and may
necessitate an aborted start to preclude an overtemp:
Excessive rise in TOT
TOT accelerates through 840 degrees
Battery voltage stabilized below 17 volts on starter engagement
PROCEDURES:
*1. Twist grip Close
*2. Fuel valve OFF
*3. Starter Secure (After TOT stabilizes at 400C or below)
*4. BAT switch OFF {When rotors stop for strobes}
Caution - Do not allow the TOT to rise above 810 C
for more than 10 seconds or 927 C for any length of time.
Note - Utilize APU for subsequent start attempts after
aborted starts if TOT limits have not been exceeded.
5. Engine fire on start
ENGINE FIRE ON GROUND (EXTERNAL) [NATOPS 13.5]
INDICATIONS:
FIRE warning light
Smoke
Fire
Indication from fire guard
PROCEDURES:
*1. Twist grip Close
*2. Fuel valve OFF
*3. BAT OFF
© *4.
Rotor Brake Engage
*5. Helicopter EXIT and use the fire bottle to extinguish the fire or get
clear of the aircraft
Warning - After exiting aircraft, beware of rotor
blades.
b. Post shutdown fire/internal - {May
be a slow rise to 400, watch carefully because there is also a rise in
normal shutdown}
POSTSHUTDOWN FIRE (INTERNAL) [NATOPS 13.6]
A post shutdown fire is an internal engine fire that occurs in an engine that is stopped or coasting down.
INDICATIONS:
TOT rises above 400 C
Flames or smoke coming from engine
PROCEDURES:
*1. Starter Engage
*2. Fuel valve OFF
*3. Igniter C/B Pull
*4. Starter Secure After Fire is Extinguished
INTRODUCE
a. Anti-Ice operation - Operation of the engine during icing conditions could result in ice formation on the compressor front support. If ice were allowed to build up, air flow to the engine would be restricted and engine performance decreased. The engine has an anti-icing system to prevent ice formation on the compressor front support. The anti-icing system includes an anti-icing valve mounted at the 12 o'clock position the front face of the diffuser scroll, two stainless steel line between the anti-icing valve and the compressor front support, and passages within the compressor front. The pilot must turn on the anti-icing system when encountering icing conditions. When this system is on, hot compressor discharge air is directed to two ports on the compressor front support. Hot air flows between the walls of the outer skin into the hollow radial struts through the struts, and between the walls of the hub. The flow of hot anti-icing air keeps the temperature of the compressor front support above the freezing point of water. [NATOPS 2.1.1, Systems 2-18]
Note- Engine anti-icing will remain in the last energized position in the event of an electrical failure.
When anti-ice switch is placed ON, TOT should rise 10-15C. When placed OFF, TOT should drop 1-10C. [NATOPS Ch. 10, Pretakeoff checklist (3), item I ]
{TOT rises when anti-icing system is activated because
it uses part of the 75% compressor discharge cooling air to heat the front
supports}
ICING [NATOPS 14.13]
Operation of the engine during icing conditions could
result in ice formations on the compressor front support. If ice were allowed
to build up, air flow to the engine would be affected and engine performance
decreased. Every effort must be made to stay clear of known icing conditions.
The anti-icing system in this helicopter is to be used as a preventive
measure only. Once ice has accumulated, the anti-ice system cannot be used
as a corrective measure (will not de-ice). Intentional flight into any
known icing conditions (<4 C in visible moisture) is prohibited.
For inadvertent flight in icing conditions:
PROCEDURES:
1. Eng anti-icing ON
2. Pitot Heat switches Heat
©3.
Alternate static port As req.
If unable
to remain clear of icing conditions:
4. Land as soon as possible
Warning: Monitor engine instruments and be prepared for partial or complete power loss
When the OAT is below 10 C and flight into visible moisture is likely, anti-icing and pitot heat shall be on. [RWOP 1012]
SUMMARY:
Flight into icing conditions is prohibited (<4C w/ visible moisture}
[NATOPS ICING EP]
Anti-Icing shall be checked in Prestart if below 10 C [NATOPS 7-14]
Anti-Icing shall be on if: Below 10C and visible moisture [RWOP 1012]
5 min after engine wash for maximum drying [NATOPS 7-14]
Anti-icing is preventive only
When placing Anti-icing on check for rise in TOT
b. Normal starting/shutdown procedures - PRESTART CHECKLISTS
c. FAM stage communication procedures - PRESTART CHECKLISTS
d. FAM stage checklists - PRESTART CHECKLISTS